Facilities & Infrastructure
GSFC R&D is equipped to support process and product development across various scales. Our infrastructure allows us to seamlessly transition from lab-scale innovations to kilo-scale advancements and finally to pilot-scale production.
Our laboratories are equipped with facilities for preliminary research and small-scale experiments for understanding processes, optimization and analysis of formulations in a controlled environment.
Kilo-Scale Setup: Once a concept has been validated at the lab scale, we scale up to kilo-scale production using batch system reactions, distillation set-ups, and chemical syntheses using kilo labs. Kilo labs, also called pilot scale manufacturing, are able to mimic plant conditions to ensure that the desired output is obtained. They are able to produce sufficient quantities (in kilograms) of the product that can be used to provide important information for large scale setup
Pilot-Plant Setup: The final stage before commercial production is pilot-scale development. Our pilot Plant is equipped with a diverse range of equipment designed to conduct various unit processes and unit operations at larger scales to simulate real-world production conditions on a bigger scale. This setup allows us to fine-tune processes, optimize efficiency, and ensure product quality.
Our commitment to innovation and excellence in fertilizer products is emphasized by our dedicated R&D farm. R&D farm is designed specifically for comprehensive field trials, where we rigorously test and refine our fertilizer products. This approach helps us to assess performance of products across various soil types, weather conditions, and crop species.
R&D also has an auditorium to support educational initiatives, collaborative discussions, arranging lecture series by inviting professionals from various disciples and for awareness programms organized by other departments of GSFC
LAB. CENTRIFUGE - BASKET | 250 LIT. STIRRED SS REACTOR ASSEMBLY WITH STEAM HEATING AND ABSORPTION COLUMNS | ORBITAL SHAKER,REMI |
SPECTROPHOTOMETER | STEAM HEATED TRAY DRYER | CARL ZEISS UNIVERSAL RES. MICROSCOPE JENEVAL, GF AA |
LAB SCALE COATING MACHINE | 30 LIT. CAPACITY STIRRED GL REACTOR | SHAKER ORBITAL |
KJELDAHL NITROGEN DISTILLATION &DIGETION UNIT | HIGH SPEED CENTRIFUGE (24""BASKET-SS) | TABLE TOP STERILIZER |
DIGITAL REFRACTROMETER | HIGH SPEED MIXER | CENTRIFUGE,ACMAS |
CONDUCTIVITY/TDS METER | 10TR COOLING SYSTEM, | CONSTANT TEMPERATURE BATH,ACMAS |
AUTO. KARL FISCHER TITRATION APPARATUS | BEAD MILL,HORIZ.TYPE | HOT AIR OVEN |
UTRAPURE WATER PURIFICATION SYSTEM | GLASS PILOT PLANT,GLASS REACT.CAP.50LTR. | PORTABLE ROLLOSCOPE |
MUFFLE FURNACE, | SS RIBBON BLENDER WITH SPRAY SYSTEM | WIDE FIELD METALLOGRAPH-MEF3 |
TRAY DRYER LAB SCALE | OIL SEALED ROTARY VACCUM PUMP, | MUFFLE FURNACE |
CENTRIFUGE | FLUIDISED BED DRYER, SS 316, CAP.60 KG | PORTABLE ELECTROLYTIC ETCHER POLISHER |
ORGANIC DESPENCER | PUSHER CENTRIFUGE,SS 316, CAP.150KG/HR. | AUTOMATIC POLISHING MACHINE |
COD DIGESTOR | VACUUM PUMP, WATER RING, | METALLOGRAPHY SPECIMEN MOUNTING PRESS |
BACTERIOLOGICAL INCUBATOR | VIBROSHIFTER 24 INCH DOUBLE DECK | SEMI AUTOMATIC HACKSAW MACHINE |
KLENZAIDS CLASS 100 HORIZONTAL LAMINAR FLOW | SPRAY DRYER, CAPACITY : 5 KG/HR. | POTENTIOSTAT GAMRY MAKE |
ICE MAKING MACHINE, | PAN GRANULATOR, SIZE : 72"" X 18" | POLARIZED LIGHT MICROSCOPE ( PETROGRAPHY) |
LAB.SCALE HOT AIR OVEN, | GRANULATOR, RAPID MIXER, | VICKERS HARDNESS TESTER |
LAB.SCALE VACUUM OVEN | EVAPORATOR WITH VACU.PUMP&CHILLER,ROTARY | MUFFLE FURNACE |
FILTRATION CENTRIFUGE, LAB SCALE, BUCKET TYPE | EXTRUDER GRANULATOR | STEREOZOOM MICROSCOPE |
TIP SPIN, SPEED RATING.14500 RPM | PASTE REACTOR | FERITOSCOPE |
BURETTE DIGITAL display, BATTERY OPERATED, | POWDER PRODUCTION LINE, MULTIMILL & FILTER PRESS | BELT SURFACER |
KF TITRATOR, | ULTRASONIC BATH | |
MICROHARDNESS TESTER, | ||